tag:blogger.com,1999:blog-91665933819247391062024-03-13T20:29:22.963-07:00redilinkSalamun Picassahttp://www.blogger.com/profile/13586274468749582667noreply@blogger.comBlogger5125tag:blogger.com,1999:blog-9166593381924739106.post-17707815409587060452018-01-07T06:52:00.001-08:002018-01-07T06:56:18.207-08:00Iron processing...<center>
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<span style="font-size: small;">Iron processing ...</span></h2>
Iron processing, use of a smelting process to turn the ore into a form from which products can be fashioned. Included in this article also is a discussion of the mining of iron and of its preparation for smelting.<br />
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<h3>
<span style="font-size: small;">Iron ore Benefication Process:</span></h3>
1.Large raw iron ore for primary crushing are fed into the jaw crusher by Plate feeder and are reduced to 8 inches or smaller. After first crushing, the material will transferred to cone crusher by belt conveyor for secondary crushing; the crushed iron ore stone will then transferred to vibrating screen for classifying. After classifying, the parts whose size below the mesh size will be transferred away as final products, while the other parts will return to cone crusher, thus forming a closed circuit. Size of final products can be combined and graded according to your specific requirement.<br />
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2.The smaller crushed iron ore is fed to ball mill for grinding. Inside the ball mill, the crushed iron ore will grind the ore to about 0.2 mm with 3-inch steel balls.<br />
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3.This iron ore slurry is pumped to the agitation tank. This iron ore slurry is finally pumped to the flotation machine with the fine sulfide ore (~-0.074 mm) going to froth flotation cells for recovery of iron.<br />
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4.In magnetite processing plant,the process of flotation separation is replaced by magnetic separation. The minerals are conveyed to the permanent magnetic dewatering tank for concentrate and then concentrate will enter permanent magnetic drum for a second magnetic separation. The concentrate after filtration and drying are conveyed to warehouse for storage.<br />
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<h3>
<span style="font-size: small;">Advantages:</span></h3>
1. In crushing, it adopts traditional two-stage and a closed circuit system for ideal fineness. Besides, jaw crushers have large crushing capacity.<br />
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2. In grinding and classification, with characteristics of large processing capacity and small floor area, superfine lamination autogenous mill can save energy by more than 85%.<br />
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3. In classification, hydrocyclone and vibrating screen can enhance the classifying effects.<br />
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4. It adopts the third generation tailings dry stacking technology, which can save energy by 60-80%. Furthermore, it can also protect the environment and build a base for green mine.<br />
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Major iron ore beneficiation equipments are including:<br />
jaw crusher, cone crusher, vibrating screen,ball mill,spiral classfier,hydrocyclone,flotation machine, magnetic separatior,efficient thickener,press filter,slurry pump,feeder, agitation tank and belt conveyor etc.<br />
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<h2>
<span style="font-size: small;">BALL MILL</span></h2>
A ball mill is a type of grinder or mill used to mill the materials into fine powder. This ball mills are especially useful for grinding hard materials.<br />
Stainless steel balls are mostly used as balls or grinding material in the ball mills. Steel has the ability to pulverize almost any material. This ball mills are generally used within a laboratory.<br />
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<h3>
<span style="font-size: small;">HISTORY</span></h3>
Devices for shaking materials along with hard balls might be old, but it was not until the industrial revolution and the invention of steam power that a machine could be built. It is reported to have been used for grinding flint for pottery in 1870.<br />
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This process was developed by Benjamin and his coworkers at the International Nickel Company in the late of 1960. It was found that this method termed mechanical alloying could successfully produce fine, uniform dispersions of oxide particles in nickel-base super alloys that could not be made by more conventional powder metallurgy methods.<br />
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<h3>
<span style="font-size: small;">TYPES</span></h3>
There are four types of ball mills as follows<br />
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<ul>
<li>Pebble ball mill</li>
<li>Vibrating ball mill</li>
<li>Drum ball mills</li>
<li>Jet-mills</li>
<li>Bead-mills</li>
<li>Horizontal rotary ball mills</li>
</ul>
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<h3>
MESIN BALL MILL (Artikel Bahasa Indonesia)</h3>
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Mesin ball mill adalah mesin yang digunakan untuk menghaluskan, melumat atau menghancurkan sutau material menjadi partikel-partikel yang lebih kecil bahkan bubuk. Mesin ball mill yang berbentuk tabung dengan 2 bagian tempat menyimpan material dengan bentuk dan posisi horizontal ini terdiri dari silinder berrongga yang berputar pada porosnya. Sumbu poros biasa disebut shell yang berdiri secara horizontal. Sementara itu, media penggiling terbuat dari baja, stanless steel, atau karet. Permukaan bagian dalam dari shell silinder biasanya dilapisi dengan material yang tidak mudah terkikis seperti bijih mangan dan karet.</div>
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<h3>
Fungsi mesin Ball Mill</h3>
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Mesin ini biasanya digunakan dalam proses pembuatan cat, kembang api, porselen, bahan kimia, batu bara, semen, pigmen, keramik, felspar untuk tembikar, dan serbuk laser untuk mesin cetak 3D.</div>
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<b><u>References :</u></b><br />
<i>http://www.pharmainfo.net/book/pharmaceutical-machines/ball-mill</i><br />
<i>http://www.kelistrikanku.com/2016/12/mesin-ball-mill-machine.html</i>Salamun Picassahttp://www.blogger.com/profile/13586274468749582667noreply@blogger.comtag:blogger.com,1999:blog-9166593381924739106.post-49714053074708437922017-03-29T20:18:00.001-07:002017-03-29T20:39:40.267-07:00Crusher Machine<span style="font-size: small;"><b>
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<h2>
<span style="font-size: small;">Crusher</span></h2>
A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust.<br />
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Crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated. Crushing is the process of transferring a force amplified by mechanical advantage through a material made of molecules that bond together more strongly, and resist deformation more, than those in the material being crushed do. Crushing devices hold material between two parallel or tangent solid surfaces, and apply sufficient force to bring the surfaces together to generate enough energy within the material being crushed so that its molecules separate from (fracturing), or change alignment in relation to (deformation), each other. The earliest crushers were hand-held stones, where the weight of the stone provided a boost to muscle power, used against a stone anvil. Querns and mortars are types of these crushing devices.<br />
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<h3 style="text-align: center;">
<span style="font-size: small;">Portable stone crusher machine</span></h3>
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<h3>
<span style="font-size: small;">
Other Series of Crushers</span></h3>
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<b>Jaw crusher Machine</b> is always used in the first broken,It’s mouth is big,It can eat big stone in the Stone Production plant begin,So It is the name from .Jaw crusher machine has different types,If you need we Will depend on you Quarry need Setting the most suitable jaw crusher equipment.</div>
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<b>Impact crusher Machine</b> Is always used int he second broken,the big stone was broken from jaw crusher machine,then the small stone will transport from the belt conveyor ,then the impact crusher work ,it hit the stone,at last the stone will become different size, it used to the road building, city building..</div>
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<b>Cone crusher machine</b> we can called it stronger crusher,May be you will ask why ? because Cone crusher is stronger really,It like eat hard stone , for example,Granite,Basalt… this stone is his love,if you have this stone,you need he,he will help you solve you problem!<br />
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<h3 style="text-align: justify;">
CRUSHER (ALAT PEMECAH) - Artikel Bahasa Indonesia</h3>
<div style="text-align: justify;">
Crusher berfungsi untuk memecahkan batuan alam menjadi ukuran yang lebih kecil sesuai spesifikasi yang dibutuhkan. Selain memisahkan batuan hasil pemecahan dengan menggunakan saringan atau screen. jenis - jenis Crusher terdiri dari beberapa bagian yaitu crusher primer, crusher sekunder, crusher tersier. Setelah batuan diledakan, batuan dimasukan kedalam crusher primer. Hasil dari crusher primer dimasukan kedalam sekunder untuk mendapatkan hasil yang diinginkan. Bila hasil crusher sekunder belum memenuhi spesifikasi yang ditetapkan maka batuan diolah kembali di crusher tersier dan seterusnya. Peralatan penghancur zat padat dibagi atas mesin pemecah (crusher)¸mesin giling (grinder), mesin giling ultrahalus (ultrafine grinder) dan mesin potong (cutting machine) . Mesin pemecah bertugas melakukan kerja berat memecah bongkah bongkah besar menjadi kepingan-kepingan kecil. Mesin pemecah primer digunakan untuk mengerjakan bahan mentah hasil tambang dan dapat menampung segala macam yang keluar dari muka tambang dan memecahkannya menjadi kepingan – kepingan antara 6-10inchi. Mesin pemecah sekunder bertugas untuk memecahkan lagi kepingan-kepingan menjadi partikel yang ukurannya, barangkali 0.25 inchi .Untuk pemecah secara komersil dalam ukuran of masses of solids 1 ft atau lebih, berdiameter sampai dengan 200-mesh, setidaknya akan melalui 3 tahapan berdasarkan tipe mesinnya.</div>
<div style="text-align: justify;">
3 stage yang dilalui adalah :</div>
<div style="text-align: justify;">
Coarse size reduction ( reduksi ukuran kasar ) : umpan 2-96 in</div>
<div style="text-align: justify;">
Intermediate size reduction (reduksi ukuran intermedium) : umpan 1-3 in</div>
<div style="text-align: justify;">
Fine size reduction ( reduksi ukuran halus) : umpan 0.25-0.5 in</div>
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<h2>
</h2>
<blockquote>
<b><u>References :</u></b><br />
<i>https://en.wikipedia.org/wiki/Crusher</i><br />
<i>http://www.sanmechina.com/Working-Principle-of-Stone-Crusher.html</i><br />
<i>http://antekshared.blogspot.co.id/2014/03/jenis-jenis-crusher-dan-cara-kerjanya.html<br />http://www.sandmakersale.com/images/solution/portable-stone-crusher-machine1.jpg</i></blockquote>
Salamun Picassahttp://www.blogger.com/profile/13586274468749582667noreply@blogger.comtag:blogger.com,1999:blog-9166593381924739106.post-39706998854988825752017-03-19T20:42:00.000-07:002017-03-19T20:43:34.748-07:00Crusher<span style="font-size: small;"><b>
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<h2>
<span style="font-size: small;">Crusher Machine:</span></h2>
Crushing is the first step of mineral processing where the ore/rocks from the mine site is fed to mechanical equipment in order to reduce the size for subsequent stages and thus liberate the valuable mineral from the gangue. Mostly this stage is dry and can be performed in various stages (2-4).<br />
The crushers are used to reduce the size of the ROM ore (as large as 1.5m) to a size that can be fed to ball mill (as small s 4-6mm). Depending upon the requirement there could be a primary, secondary, tertiary and quaternary stage. In most of the operations primary stage is performed at the mine site (surface or underground). Primary crushers are commonly designed to operate 75% of the available time, mainly because of interruptions caused by insufficient crusher feed and by mechanical delays in the crusher<br />
<ol>
</ol>
<br />
<ol>
</ol>
<div class="separator" style="clear: both; text-align: center;">
<a href="http://3.bp.blogspot.com/-5Rp1nGAK6I0/Vnot-LrL8CI/AAAAAAAAFU8/nkOStnRSRKQ/s1600/portable-stone-crusher-machine1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img alt="portable stone crusher machine" border="0" height="193" src="https://3.bp.blogspot.com/-5Rp1nGAK6I0/Vnot-LrL8CI/AAAAAAAAFU8/nkOStnRSRKQ/s400/portable-stone-crusher-machine1.jpg" title="" width="400" /></a></div>
<h3 style="text-align: center;">
<span style="font-size: small;">Portable stone crusher machine</span></h3>
<h3>
Stone Crusher</h3>
A relic, the Stone Crusher located off Christopher Clark Road pulverized basalt rock that erosion flaked off the mountain’s near vertical west face. Power for the crusher’s driving wheels came from belts connected to a raised truck’s drive wheels. The back-breaking job was shoveling the loose basalt from those nearby steep slopes onto conveyers leading to the crusher’s hopper. Basalt is an construction aggregate. Better sources ended the operation.<br />
<h3>
<span style="font-size: small;">
Other Series of Crushers</span></h3>
<div>
<div>
<b>Jaw crusher Machine</b> is always used in the first broken,It’s mouth is big,It can eat big stone in the Stone Production plant begin,So It is the name from .Jaw crusher machine has different types,If you need we Will depend on you Quarry need Setting the most suitable jaw crusher equipment.</div>
<div>
<b><br /></b></div>
<div>
<b>Impact crusher Machine</b> Is always used int he second broken,the big stone was broken from jaw crusher machine,then the small stone will transport from the belt conveyor ,then the impact crusher work ,it hit the stone,at last the stone will become different size, it used to the road building, city building..</div>
<div>
<br /></div>
<div>
<b>Cone crusher machine</b> we can called it stronger crusher,May be you will ask why ? because Cone crusher is stronger really,It like eat hard stone , for example,Granite,Basalt… this stone is his love,if you have this stone,you need he,he will help you solve you problem!</div>
</div>
<h2>
</h2>
<blockquote>
<b><u>References :</u></b><br />
<i>https://en.wikipedia.org/wiki/Crusher</i><br />
<i>http://mttomrange.org/stone-crusher/</i><br />
<i>http://www.greatwallcrushers.com/cases.html<br />http://www.sandmakersale.com/images/solution/portable-stone-crusher-machine1.jpg</i></blockquote>
Salamun Picassahttp://www.blogger.com/profile/13586274468749582667noreply@blogger.comtag:blogger.com,1999:blog-9166593381924739106.post-6807705713390197732015-10-31T22:55:00.003-07:002017-02-08T03:49:27.155-08:00Stone Crusher<span style="font-size: small;"><b>
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<h2>
<span style="font-size: small;">Working Principle of Stone Crusher</span></h2>
Hammer crusher works on the principle that basically depends on the usage of installed chassis and high-speed kinetic hammer. The spindle of the stone crusher is composed of a hammer shelf, a hammerhead that is hanging on the shelf, and a sieve equipped on the lower half of the machine. Spindle, disk (shelf), and hammer, pin form a rotating body called rotor. The motor drives the rotor rotating at high speed in the crushing cavity, and the materials from the upper mouth feed into the machine, thus totally crushed by the high velocity of the hammer blow after impacting, shearing and grinding. A sieve is set below the rotor, particle bigger than the mesh size is kept staying on the surface be crushed the grained again. Once the size is small enough to across the sieve’s meshes, the granules can be expelled. The type of stone crusher can be divided in many ways as follows:<br />
<br />
<ol>
<li>Divided by the number of rotor: single rotor and double rotor stone crusher.</li>
<li>Divided by the rotor’s rotation direction: directional, rotor towards a fixed direction of rotation; reversible, the rotor can be rotated in both directions.</li>
<li>Divided by the rows of the hammer: single row, double row and multi-row.</li>
<li>Divided by the way hammer device is installed: fixed and movable.</li>
</ol>
The working principle of a stone crusher has a lot to do with its structure and characteristics. Stone crusher’s construction specifications include casing, rotor, sieve, the feed board, back plate, gear and other parts. We now briefly illustrate some of these parts.<br />
<ol>
<li>The casing part consists of the feed port blocking plate, lower box, upper box and side walls. Each part is connected by bolts, all laced with manganese steel casing wall linings, under cabinet, side walls and the rear cover with a welded steel plate on both sides of the bearing to support the rotor in order to place a steel plate welded into bearing support. For the facilitate maintenance, adjustment and replacement purpose, the front and rear sides of the lower housing have opened manholes.</li>
<li>The rotor is the main working part of a hammer crusher, which consists of spindle, disk, hammer and pin.</li>
<li>Sieve and other parts are consists of hammerhead screw connected to the box with high manganese steel liner. The back plate can be replaced after worn out, which makes the maintaining process more convenient.</li>
<li>Safety devices are designed in order to prevent metal objects from the crushing accidents. Rock crusher generally has safety devices. The spindle is equipped with safety copper sleeve, which is connected with a safety pin.</li>
<li>Power transmission system is driven directly through the pulley rotor’s rotation. It can reduce the heterogeneity of the rotor in order to ensure the balance operation.</li>
</ol>
<div class="separator" style="clear: both; text-align: center;">
<a href="http://3.bp.blogspot.com/-5Rp1nGAK6I0/Vnot-LrL8CI/AAAAAAAAFU8/nkOStnRSRKQ/s1600/portable-stone-crusher-machine1.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img alt="portable stone crusher machine" border="0" height="193" src="https://3.bp.blogspot.com/-5Rp1nGAK6I0/Vnot-LrL8CI/AAAAAAAAFU8/nkOStnRSRKQ/s400/portable-stone-crusher-machine1.jpg" title="" width="400" /></a></div>
<h3 style="text-align: center;">
<span style="font-size: small;">Portable stone crusher machine</span></h3>
<br />
<h3>
<span style="font-size: small;">
Other Series of Crushers</span></h3>
<div>
<div>
<b>Jaw crusher Machine</b> is always used in the first broken,It’s mouth is big,It can eat big stone in the Stone Production plant begin,So It is the name from .Jaw crusher machine has different types,If you need we Will depend on you Quarry need Setting the most suitable jaw crusher equipment.</div>
<div>
<b><br /></b></div>
<div>
<b>Impact crusher Machine</b> Is always used int he second broken,the big stone was broken from jaw crusher machine,then the small stone will transport from the belt conveyor ,then the impact crusher work ,it hit the stone,at last the stone will become different size, it used to the road building, city building..</div>
<div>
<br /></div>
<div>
<b>Cone crusher machine</b> we can called it stronger crusher,May be you will ask why ? because Cone crusher is stronger really,It like eat hard stone , for example,Granite,Basalt… this stone is his love,if you have this stone,you need he,he will help you solve you problem!</div>
</div>
<h2>
</h2>
<blockquote>
<b><u>References :</u></b><br />
<i>https://en.wikipedia.org/wiki/Crusher</i><br />
<i>http://www.sanmechina.com/Working-Principle-of-Stone-Crusher.html</i><br />
<i>http://www.greatwallcrushers.com/cases.html<br />http://www.sandmakersale.com/images/solution/portable-stone-crusher-machine1.jpg</i></blockquote>
Salamun Picassahttp://www.blogger.com/profile/13586274468749582667noreply@blogger.com